OT & Industrial Cybersecurity

Production lines, substations, water treatment and building systems run on controllers that were never designed to be attacked, and that cannot be patched or rebooted on a Tuesday afternoon. Aureon brings visibility, detection and response to industrial environments without ever putting the process at risk.

OT visibility, first weekIllustrative
1,842Assets found
14Protocols
6Zones mapped
412Undocumented
  • Critical
    Unexpected write to PLC-07 registers from an engineering workstationModbus function 16 · outside maintenance window
    Responding
  • High
    Direct path from corporate network to the control zonefirewall rule allows any → L2 on port 502
    Validated
  • High
    Controller firmware with a known remotely exploitable vulnerability11 PLCs, same model · compensating control proposed
    Validated
  • Medium
    Vendor laptop connected to a level 2 switchunmanaged device · remote tool active
    Escalated
  • Low
    Building management controllers on the production VLANBACnet · 38 devices
    Owner notified
Overview

Most industrial networks are flat, undocumented and reachable from the corporate side through paths nobody remembers. Engineering workstations, vendor laptops and remote access tools talk directly to PLCs and safety systems. An intrusion that would be an inconvenience in IT becomes a physical safety event in OT.

We start by listening. Passive sensors at the right points of the network build a complete inventory of assets, protocols and conversations without sending a single packet to a controller. From that baseline we detect what should not be happening, validate segmentation, prioritise the vulnerabilities that matter and respond to incidents with procedures agreed with the people who run the plant.

When to engage us

  • You cannot list every device on the plant network, or who talks to your controllers.
  • Corporate IT and the control network are separated on paper but not in practice.
  • Vendors and integrators connect remotely and nobody sees what they do.
  • An incident in IT has raised the question of what would happen in the plant.
  • NIS2, IEC 62443 or a customer audit asks for OT security evidence you do not have.
How it fits

From the enterprise boundary to the process, monitored without touching it.

Passive sensors on mirror ports at the industrial DMZ, the site operations layer and the control network see every conversation and never send a packet to a controller. Telemetry flows to a central console where analysts with process context triage what matters.

  • Zones and conduits mapped against the reference architecture, with every corporate path into the control zone identified.
  • Baseline of normal process communication, learned from your plant, with alerts on anything outside it.
  • Detection of unexpected writes, configuration downloads, firmware changes, new devices and vendor sessions outside agreed windows.
Industrial network, monitoredIllustrative
LEVEL 5 / 4ENTERPRISE IT LEVEL 3.5INDUSTRIAL DMZ LEVEL 3SITE OPERATIONS LEVEL 2SUPERVISORY LEVEL 1CONTROL LEVEL 0PROCESS FW FW SW SW I/O ERP and finance Email and identity Cloud services Corporate users VPN Jump host Historian mirror Patch and AV relay SCADA server Historian Remote access Engineering workstation HMI Local SCADA Operator station Vendor laptop PLC-01 PLC-07 RTU Safety controller Sensors Actuators Drives Valves S S S CENTRAL CONSOLE OT monitoring, 24/7 1,842ASSETS 14PROTOCOLS 6ZONES 3ALERTS Unexpected write to PLC-07from engineering workstation, now Vendor laptop on level 2outside maintenance window New device discoveredlevel 3, awaiting classification Normal process traffic Anomalous write, detected Passive sensor telemetry, no packets sent to controllers
What we watch

Everything that can reach a controller.

Attacks on industrial systems rarely start at the PLC. They start on an engineering workstation, a vendor laptop, a remote access tool or a corporate path that should not exist. Monitoring covers the whole chain, from the enterprise boundary to the safety systems.

  • Industrial protocols decoded down to function codes, registers and configuration downloads.
  • Findings ranked by process impact, with compensating controls where patching is impossible.
  • Response playbooks agreed with operations and safety teams before the first alert.
What we deliver

Capabilities within OT & Industrial Cybersecurity.

01

Passive asset discovery and inventory

PLCs, RTUs, DCS controllers, HMIs, SCADA servers, historians, engineering workstations, drives and IoT devices identified from network traffic, with vendor, model, firmware and role, and kept current automatically.

02

Industrial protocol awareness

Deep inspection of the protocols your plant actually speaks, including Modbus, S7, EtherNet/IP, PROFINET, DNP3, IEC 104, OPC UA and BACnet, down to the function codes and registers being read and written.

03

Anomaly and threat detection

A learned baseline of normal process communication, with alerts on new devices, new conversations, unexpected writes to controllers, configuration downloads, firmware changes and known attacker tradecraft against ICS.

04

Zone and conduit validation

Mapping of your network against the reference architecture: which zones exist, which conduits cross them, where corporate IT reaches control systems and which paths a firewall rule was supposed to close.

05

Vulnerability prioritisation for ICS

Firmware and software versions matched against vendor and government advisories, prioritised by exposure, exploitability and process impact rather than by score, with compensating controls where patching is impossible.

06

Remote access and vendor monitoring

Visibility of maintenance sessions, vendor connections and remote tools, with alerts outside agreed windows and evidence of what was done during each session.

07

OT-aware monitoring and response

Industrial alerts handled by analysts who understand process context, integrated with our 24/7 detection service and with your SOC and SIEM, with response playbooks agreed with operations and safety teams.

08

Plant-safe incident response and forensics

Containment and investigation procedures that respect production and safety constraints, evidence from controllers, historians and engineering stations, and recovery coordinated with your automation partners.

09

IEC 62443 and NIS2 for operators

Risk assessments, security levels per zone, policies and evidence for IEC 62443, NIS2 and sector regulators, built from the real inventory rather than from a questionnaire.

10

Architecture and segmentation programmes

Design and validation of IT/OT separation, industrial DMZs, secure remote access and monitoring points, sequenced with planned maintenance windows.

Method

From a flat network to a monitored plant.

1

Listen

Passive sensors deployed at switches and boundaries during normal operation. No scanning, no agents on controllers, no change to the process.

2

Map

Complete inventory, protocol map and zone model, reviewed with automation and operations engineers who know what each device does.

3

Prioritise

Exposures ranked by process impact: unsegmented paths, exposed engineering functions, vulnerable firmware in reachable assets, uncontrolled remote access.

4

Monitor and respond

Continuous detection with analyst triage, playbooks agreed with the plant, and incident response that treats safety as the first constraint.

Deliverables

What you receive.

Clear, usable outputs for executives, technical teams, insurers and regulators.

  • Validated OT asset inventory with vendor, model, firmware, zone and role.
  • Network and protocol map against the reference zone model, with every IT to OT path identified.
  • Risk-rated findings with compensating controls where patching is not possible.
  • Continuous monitoring with OT-aware alerts, playbooks and monthly reporting.
  • IEC 62443 and NIS2 evidence pack: zones, security levels, policies and gaps.
  • Incident response plan and forensic readiness for industrial environments.
Questions we are asked

Frequently asked questions.

Will monitoring interfere with production?

No. Discovery and detection are passive: sensors receive copies of traffic from switch mirror ports or taps and never send packets to controllers. Any active check is agreed in advance, limited to specific assets and scheduled in maintenance windows.

We cannot patch our controllers. Is this still useful?

Especially then. Knowing which vulnerable assets are reachable, closing the paths that reach them, monitoring the conversations that touch them and detecting misuse are the controls that work when patching does not.

Does this cover building and facility systems as well?

Yes. Building management, access control, HVAC, lifts and energy systems speak the same industrial protocols and are often the least supervised part of a site.

How does this connect to our existing SOC?

Industrial alerts are triaged by analysts with process context and forwarded to your SOC or SIEM with the detail they need. Many clients combine it with our managed detection service so that IT and OT incidents are handled by one team.

OT & Industrial Cybersecurity

Want to know what is really connected to your plant network? Ask for a passive OT visibility assessment.